I have been facing some challenges in my factory, in . Sometimes after producing I found out that my soaps are dark, smelling, rough/spotted and so on. I also need help in oil beautification. I mean on how to treat oil very well and as well get ride of rough because atimes after plouding my it will eventually change before thirty mins.
Thanks for your concern.
Please, Chidimma I will like you to read most of the posts published recently regarding soap production, some of them addressed these issues to help you make quality soaps. However, based on contact I made recently with some popular soap bloggers and home soap makers, the cause of the problem seems not to be coming from the oil alone.
Your personal interview revealed that you are using palm oil which is the major oil most bar soap producers in Nigeria are using.
Please, Chidimma I will like you to read most of the posts published recently regarding , some of them addressed these issues to help you make quality soaps. However, based on contact I made recently with some popular bloggers and home makers, the cause of the problem seems not to be coming from the oil alone.
Your personal interview revealed that you are using which is the major oil most producers in are using.
According to Miss Kenna in the modernsoapmaking.com’s publication, she said; “One common issue among soapmakers is soda ash, which happens during the initial saponification process and sometimes, throughout the curing period. Soda Ash is caused primarily by any free sodium in sodium hydroxide interacting with oxygen, various fragrance constituents, and even heat, which forms sodium carbonate on the surface of the as it comes in contact with the air.
Soda ash isn’t harmful in finished and is purely a cosmetic/aesthetic issue.
Minimizing air contact by covering in the mold will help to reduce ash, so will spraying the surface of the with isopropyl alcohol.
What if covering your molds isn’t an option? Or you’d rather not use additional additives? Or if you tend to get ash during cure? Well, there’s a solution for that!
Here at Amathia Soapworks, two of our soaps often ash during cure. A quick skinny dip in distilled water (which is already in the formula) cleanses away the ash and makes them look bright, shiny, and new. Keep reading for the detailed instructions!”
Considering the above response and others which wouldn’t allow meaning to paste here, the problem of smell could be coming from bad and could be resolved with a quality fragrance additive used for purpose. The issue of the rough surface could be caused by improper turning of the lye and oil among other additives during the , however, rough mold surface can also produce rough surface , besides these two factors, improper such as wrong adding of required additives could contribute to it.
The issue of dark color means that the coloring agent added was not enough and ensure you follow the right volume or percentage prescribed in any material you are using in the . Adding the right quantity is ideal for making a .
If you sensed that the palm oil you are using is bad, try changing it or combining it with another type of soap making oils mentioned in this link, you may also consider pre-heating of the oil, adding of salt, and blending the oil with olive oil or coconut oil for the better result. Ensure you add only the required ingredients during your and at the right quantity.
During the curing of your , cover the molds properly and expose the molds to direct sunlight for good solidification and to reduce reactions that could affect the surfaces if the molds are not covered. Those are the information obtained so far in regard to your questions, please feel free to drop the impact of this answer and any other answer here for the benefit of others facing similar challenges.
A mechanical engineer, an NDT inspector, Graphic designer & Web developer, I love and sharing of knowledge for human intellectual development, especially relating to fields, environment, and science trending updates.
“Engineeringall.com” is a , to do so; use the “PUBLISH YOUR ARTICLE” page at the MENU to share your personal ideas, researched knowledge, or discovered incidents, etc.to those in the & & the general online communities across the globe. If you love this post please share using the social buttons below.