The hydrometer is an instrument used to test the state of charge of a battery. The state of charge of a conventional lead-acid battery can be determined by testing the specific gravity of the electrolyte. Do not, however, make the hydrometer test immediately after water has been added to the electrolyte. Measurement should be made before the water is added in order to obtain on a representative sample. If the level is too low to obtain, a sample water should be added as needed.
After the has been used long enough to thoroughly mix the water with the electrolyte, the sample may be taken with a . To read , squeeze bulb to draw enough electrolyte from cell to raise float. The float should not touch barrel of the . Release pressure on a bulb and observe reading on a float. and compute temperature-corrected of the electrolyte.
In heavy load test which is also called ‘high rate discharge’ or ‘capacity test’, it is a good test of the battery’s ability to perform under load. In this test, a good will produce current equal to 50 percent of its cold cranking rating for 15 seconds and still provide minimum voltage to start the .
To make the heavy load test:
- Charge , if necessary, until all cells are atheist 1.22S . vent caps, if so equipped, and install a in an electrolyte.
- Connect a load tester or a starter tester, directly to a posts: positive to positive: negative to negative.
- Turn carbon pile knob to apply a load equal to 50 percent of cold cranking rating of a being tested.
- Read voltmeter while a load is being applied for 15 seconds. Turn carbon pile knob to off position.
- Read , record , and and voltage against a chart.
- Replace the if a minimum voltage is below specification.
- If reading is the same or greater than voltage, it shows on chart clean and fully charges. The should remain in service.
|Load Test Chart|
|9.6||70 and above||16|
The chart above shows readings obtained after 15 sec reading by a load tester which has carbon pile.
In the open circuit voltage test, if the fails the heavy load test, its state of charge by making a stabilizer open circuit. The voltage test allows at least 10 minutes after the load test for the to stabilize then measure and record open circuit voltage.
There are many types of test equipment available for making the open circuit voltage test. In general, a voltmeter and multi-meter are used by connecting its positive lead to the positive post of the and its negative lead to the negative post of the .
Here are steps to do that:
Before you can properly test any , it must be at full charge. You can verify the state of the charge in two ways: the simplest is done with digital millimeter. The other test involves the use of a .
Using the digital millimeter to verify the state of charge: a fully charged 12 volts will read at least 12.6volts (2.1 volts per cell) on the millimeter when connected together.
Open Circuit Voltage Test
|Open circuit volts||Percent of charge|
|11.7 volts or less||0%|
|12.6 or more||100%|
Originally posted 2018-10-11 13:58:45.
A mechanical engineer and an NDT inspector by profession. However, I love blogging and sharing of knowledge for human intellectual development, especially relating to engineering fields, environment, and science trending updates. “Engineeringall.com” is a platform for any individual with similar passion, to do so; use the “PUBLISH YOUR ARTICLE” page at the MENU to share your personal ideas, researched knowledge, or discovered incidents, etc.to those in the engineering & & the general online communities across the globe. If you love this post please share using the social buttons below.